Close the Loop with On-Site Plastic Recycling — Powered by Morva & K&L Systems
At Morva, we believe the future of manufacturing is circular — and it starts with how we handle waste. In collaboration with K&L Systems, we develop and deploy industrial-grade plastic recycling lines that allow manufacturers, municipalities, and design companies to turn their own waste into usable, high-performance materials for additive manufacturing and hybrid production workflows.
From shredding to drying, extruding, and re-compounding, our systems give you the tools to control your material flow — reduce costs, emissions, and lead times — and contribute to the circular economy in a measurable, impactful way.
System Overview
End-to-End Recycling Units
- Shredders: Capable of processing post-consumer or post-industrial plastics
- Drying systems: Moisture removal for optimal extrusion quality
- Optional: Compounding extruders: Create granules or pellets ready for use in FGF/FFF systems
- Feeding automation and smart controls for efficient throughput
Material Compatibility
- PET, PP, (HD/LD)PE, and many other
- Support for contaminated plastics
- Designed to integrate with Morva’s 3D printers and compounders
Scalable Configurations
- Modular setups: From lab-scale R&D lines to industrial recycling installations
- Custom flow design for facility-specific integration
- Options for mobile deployment and containerized units
Why Morva + K&L Systems?
- True Closed-Loop Manufacturing — From waste to product and back again
- In-House Compounder — Immediate material reuse for 3D printing
- Engineering & Recycling Expertise Combined — Built by manufacturers, for manufacturers
- Compliant & Measurable — Supports CSRD, ESG, and EU Green Deal targets
- Proven Performance — Used by leading brands and cities for circular transformation
Applications
- Municipal waste stream valorization
- In-house recycling for a wide range of industries (logistics, production, public,...)
- R&D labs testing circular material applications
- Events and activations collecting, recycling, and live printing
Sustainability Benefits
- Cut plastic disposal costs
- Reduce raw material dependency
- Trackable CO₂ savings per batch
- Boost ESG metrics and reporting with clear traceability
- Turn waste into branded, product-grade feedstock